Drill pilot holes through the sides and insert 1 1/4″ screws to get a rigid frame. Buy Paper Jet Plywood Kit $990.00 plus shipping (approx $140 to $175). Shouldn’t iyou have used pressure treated lumber? Only question is what thickness is the plywood?
I wish I had built it a few years ago! Most plywood under 1/4″ (6mm) is three ply construction. Cut pointed spacers from a sheet of 1/2-inch pressure-treated plywood (the points prevent rainwater from sitting on the plywood and soaking in). You’ll see why in a minute. Let’s add a bit of pizzazz to it with some simple trim. Kim, have you ever thought about teaching workshops at some of the Home Improvement stores? To keep up-to-date on projects, products and sampling visit 3MDIY.com. It was time to make my own. You did a great job – the storage and the whole deck look fabulous. Aluminum Platform with Plywood Deck, 10' - Scaffolding Equipment - Amazon.com Well, if you don’t I promise you’re gonna love her! x 4 ft. x 8 ft. Rtd Southern Yellow Pine Plywood Sheathing The outdoor storage box fits all of our cushions easily and we have been using it both as a side table and as extra seating. Love how it turned out! Looks awesome! It could use another coat of outdoor paint but overall it still is looking fabulous and holding up amazingly well. We always have several sitting around so we never have the excuse not to protect our eyes. To keep the cost of the box down we worked hard on our dimensions so that we would use only one sheet of plywood, yet be able to build a box that would hold all of our cushions. A few days passed after I cut the pieces for the storage box…by the time I got around to putting them together, the plywood had begun to bow a bit. These knots were the only one’s on the entire sheet, so we purposely chose to hide them on the underside of the lid. What a great DIY ~ not only does it look great but it is so useful. (a) Plywood was C-D grade with exterior glue (all plies Group 1). This was a fun project to utilize the gorgeous paint! From your neighbor in Newport News! Metaltech M-MPP1019 10 ft. x 19 in. Make sure the bottom is perfectly horizontal and leave no gaps between the components. I can’t wait to share it with my favorite projects for the summer tomorrow at http://www.makingitinthemountains.com! It took us just the afternoon to make and then I painted it the following day. I think my cushions are happy they are no longer subjected to slugs , rain, and pollen anymore! (1) 4’x8′ sheet of quality pine plywood 3/4″ thick (use the best quality you can afford), This error message is only visible to WordPress admins, Kim from Sand & Sisal... - All Things Heart and Home, 10 Outdoor Organization DIY's | BHG Style Spotters, 35+ Ingenious DIY Backyard Furniture Ideas Everyone Can Make, 19 Backyard DIY Spruce-Ups on a Budget | How Does She, (2) 2.5″ rubber wheel swivel casters with locks. Now I used our table saw but you can easily use a skil saw also. They could always be filled with wood filler if you prefer.). What a beautiful job you did on making this box..Is that cushion/pillow box going to be staying outdoors in the elements? plywood. Thanks Michele!
Thanks Kristen! A roof that lays practically flat will have a much heavier load than a steeper roof that allows rain, snow, and ice to roll right off. I have the same problem- what a great solution! (See the knots? It is a good-quality, hardwood plywood made with waterproof glue, but since it's not treated with chemicals it is not rot-resistant.
This wooden box can also be used in your home, as it features a neat design that can match almost any style. And your tutorial is awesome. The layers are pressed into place and secured using a special type of woodworking glue. That adds extra strength and should prevent warping. I really like the pop of color, Awesome job KIM! I love the extra decorative/detail touches you added. . Therefore, take accurate measurements and use professional tool when making the cuts or when drilling pilot holes. That’s great! Cut the component at the right dimensions and drill pocket holes along the sides using a jig and a drill machinery. Plywood is made of several layers of veneer, thin sheets of wood sawed off from trees. I am also wearing the safety ear buds that come with the glasses. Thank you! (thankfully!) Whether you are building a load bearing support beam for your wall or a deck beam, you probably wondered about adding a 1/2″ plywood strip in between 2x lumber. […] an outdoor storage box with a supply list and step by step at Sand & […], […] Do you know Kim? Better grades also tend to be lightweight, strong, and virtually free of defects. Absolutely no text or tutorials can be replicated. After building the side frames, you need to assemble the panels. regards You will lay your base panel on an elevated surface and be sure to let it hang off the edge a bit. […], […] Outdoor Storage Box/Table/Seat, from Sand and Sisal. The outdoor storage box has sat outside in the elements for the past 5 years (several hurricanes and snowstorms!). This was not a problem for the sides and bottom because I could force the wood back a bit back before attaching. In this case, plywood should be a minimum of 3/8 inch thick. Section 4 provides information on various performance issues concerning plywood. Fitting the bottom will also help you ensure the corners are right-angled. Fit the piece to the deck box and insert 1 1/4″ screws into the supports. I keep pinning things that are coming from your blog, I think it’s time to start following you! The links provided in the Shopping Lists and Tools sections are affiliate links. Prestige Decking can change that dilemma for you. Where did you get the chevron rug? Add glue to the joints and make sure the corners are right-angled. That came out great. $120 vs. $900 retail…. You did an amazing job! 99% of the time I would be happy to allow you to use ONE photo with appropriate credit and link back to Sandandsisal.com (preferably to the same post it was borrowed from.) Next give your box at least 2 coats of good exterior latex paint. It shouldn’t have unless it got wet or was a lesser quality type or thinner plywood. Use hinges to lock the lid to the back of the deck box. Plywood is made from a series of laminated strips with the wood grain on subsequent layers oriented in a perpendicular manner to each previous layer. Wish you wrote this 2 years ago before I bought one at Costco! We used 3/4 inch thick plywood. Cut each panel to these measurements and you will have minimal waste left over. When plywood is used in any capacity outdoors, waterproofing prolongs its life. If you haven’t yet, then go ahead and add them. ~KIM. Place the box on a ScotchBlue drop cloth and prime every surface of the box with 2 coats of quality primer, even the underside. Just the thing I need. Well done! Connect with 3M DIY Twitter Page, 3M DIY Facebook Page, 3M Pinterest Page. It was pretty easy and turned out just as I planned. (And so do you in your cool glasses! ) Next, build the front and the back faces of the deck box using the instructions described in the diagram. I would love to link to your tutorial if you didn’t mind. Thanks Matt! One quarter inch plywood and thicker is available in 5 or more plies. This is such a great idea. In order to get a professional result, we recommend you to build the corner legs out of 2×2 lumber and the top and bottom supports out of 2×4 lumber. screws (four on each side) and glue to fasten ech leg to the box (Photo 6). The first step of the woodworking project is to build the side frames of the deck box. Build the panels out of 1×3 lumber. Thanks for your vote of confidence! See the rest of our coastal deck makeover HERE. Read More >> Align the components at both ends and add waterproof glue to the joints, if you want to create a rigid structure. Can’t wait to give it a try. This looks great, Kim! […], […] Here’s your chance to build some outdoor storage. #8 #10 #12 #14 Tapping Screw 1/4 130 150 170 180 220 0.080-in. I LOVE this bench! I tried to make it as water tight as possible. Kim, I just love this, perfect for patio pillows. Plywood is a laminated material that accepts waterproofing easily. It is made from thin sheets of veneer peeled from debarked wood. Keeping it nice and dry. plywood, but we glued two layers together (Photo 7) for two reasons: First, this trick allowed us to buy only a single sheet of 3/8-in. It rains here almost every day and I would have to grab the cushions off the chairs and lean them against the overhang so they wouldn’t get wet. When plywood is exposed to excessive water, the glues disintegrate causing the wood to slowly rot and the layers to peel apart. I love how this turned out Kim! ~KIM. You amaze me every time! Our Crete waterproof deck coatings system allows you to keep you plywood deck and add some flair. You’ll see marine-grade woods used mostly on outdoor furniture and decorative pieces, like gazebos, planter boxes, and benches. Fill all nail holes on your outdoor storage box with 3M Wood Filler and then lightly sand where you patched with 3M Advanced Abrasives sandpaper. 1 AUTHOR: EWPAA VERSION: 5 RELEASED: 2018 Disclaimer The advice provided in this publication is general in nature and is intended as a guide only. And I L-O-V-E how you made it look like a piece of cake. It rains here constantly! I can’t wait to try to make one! Build the front and back components out of 2×2 lumber and the sides out of 1×2 lumber. Thanks so much Denyse! (d) Strength axis is defined as the axis parallel to the face and back orientation of the grain (veneer), which is generally the long panel direction, unless otherwise marked. yah. Fit the slats to the frame and secure them into place using 1 1/4″ screws and glue. Very stylish. As a non-engineer, I always err on the cautious side and “over build” so I’ve ALWAYS added a strip of plywood. (adsbygoogle = window.adsbygoogle || []).push({});
Awesome! Where did you get that? CDX is the most common exterior plywood grade. This step by step diy project is about deck box plans. Kim Wilson is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to amazon.com. One because you are super talented, two because you manage to always look so darn cute while working with power tools! The layers are glued together and if water-resistant glue is used, it is exterior plywood. Drill pocket holes at both ends of the supports and insert 1 1/4″ screws to the frame to create a rigid structure. Check if there are protruding screws and fix this issue, if necessary. Build the bottom of the deck box out of 3/4′ plywood. Pine, spruce, mahogany, Douglas fir, birch, oak and maple are types of wood used for exterior plywood. Thank you so much! I love the colors you used. TIP: For easy and accurate measuring of the trim, hold the trim board in place and then mark with a pencil where you have to cut. Many waterproofing materials are easy t… I love that it’s frugal on the plywood and watertight. Is it because I didn’t finish the box the same day I cut the plywood? Source: Piano Plywood. We used 3/4 inch plywood.It give the box of this size added strength. ~KIM. I drew out a diagram for you below. I’m having a hard time finding one that has all my favorite colors! STEP 2 ASSEMBLE: Now because I will be using this storage box/bench outside on my deck, I want it to be as weather resistant as I can make it. Wishing you a lovely weekend! Round the exposed edges with sandpaper or by using a good router. Have you attached the two 1×2 trim pieces to the underside of the lid? I’m wearing my 3M Tekk Protection Holmes Premium Safety Glasses. You guessed it: brown. A nail gun is about the only power tool my DH doesn’t own..He is not able to physically do projects like this now because of back surgery and I keep wanting to have him to teach me how to use some of his tools, especially the compound miter saw. Plywood decking is functional, but not fashionable. We’ve used it on our boat and know how very effective and strong it is, so why not use for an outdoor storage box? x 4 ft. x 8 ft. Rtd Sheathing Syp Plywood sheathing is ideal for residential 11/32 in. I always use adhesive sandpaper when using my palm sander.) It should help straighten the lid out hopefully. (Just don’t mess up or you’ll be buying more plywood!!!). Look at you using those tools! Julia, Haha! You were very wise to put on the casters/rollers..We have one of those “like fiberglass” ones but it is not as pretty as yours. We used 3/4 inch thick plywood. It’s lightweight, easy to cut, and yet strong and super smooth. 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